High Performance Butterfly Valve

ansi 600

The Application of High Performance Butterfly Valve

High Performance Butterfly Valve, alongside DSI gate valve and DSI valves USA, represents top-tier fluid control. Engineered with A105N and A350 LF2 materials, it ensures durability and efficiency. The inclusion of Cameron innovations like butterfly valve seat technology and Cameron brass ball valve further enhances its capabilities. With butterfly valve sizes catering to diverse needs and DSI cast steel gate valves and DSI globe valves complementing the range, it delivers exceptional performance across industries.

Features of High Performance Butterfly Valve

  1. The resilient seat design offers an optimized solution for wear-out scenarios and requires low torque. It allows easy seat replacement without special tools.
  2. Composite bearings on the stem above and below the disc, made of PTFE and epoxy filament winding, reduce torque during operation and minimize wear for extended service life.
  3. The fireproof bi-directional resilient seat design ensures zero leakage during normal operation. Additionally, the metal-to-metal seal meets or exceeds industry fire safety standards.
  4. The gland flange design applies load against the packing gland to prevent external leakage and is fully adjustable.
  5. Equipped with an ISO 5211 top plate, enabling direct mounting of various actuators, handles, and gears.
  6. The adjustable stem packing features a pull-down gland, allowing easy access without removing the actuator.
  7. Tangential wedge pins are offset from the stem’s center, reducing stress and preventing potential seat damage.
  8. The disc stop prevents unwanted disc rotation, further safeguarding the seat.
  9. A retainer clip ensures the stem remains blow-out proof.
  10. The live-loaded stem seal system, aided by Belleville springs, maintains pressure. A rocker-shaped gland bridge compensates for uneven gland bolt adjustment.
  11. The “Bear-X” bearing offers excellent thermal, chemical, and wear resistance.
  12. The valve’s one-piece body with an extended neck enhances durability.
  13. Featuring a self-energizing flexible lip seal soft seat design with two points of contact on the fire-safe metal seat, ensuring reliability.

Specifications of High Performance Butterfly Valves

Name High performance butterfly valve
Design API 609/ASME B16.34
End Connection Wafer/Lug/Double flanged
Operation Manual/Pneumatic/Electric
Size Range NPS 2″-60″(DN50-DN1500)
Pressure Rating ASME Class150-300-600(PN16-PN25-PN40)
Body Material Carbon steel, Stainless steel, Alloy steel, Duplex stainless steel
Seat Material PTFE, RPTFE, PPL
Temperature -29℃ to 250℃

The Parameter of High Performance Butterfly Valve

  1. Valve Size: Available in various sizes to accommodate different flow requirements.
  2. Pressure Rating: Designed to withstand specific pressure levels, ensuring operational safety.
  3. Temperature Range: Capable of functioning effectively within a defined temperature range, suiting various operating environments.
  4. Body Material: Constructed from materials such as stainless steel, carbon steel, or ductile iron, providing durability and corrosion resistance.
  5. Seat Material: Utilizes resilient or metal-to-metal seat materials to ensure proper sealing and longevity.
  6. Actuation Type: Can be operated manually, pneumatically, or electrically, allowing for flexible control options.
  7. End Connection: Available with flanged, wafer, or lug end connections, facilitating easy installation in different piping systems.
  8. Leakage Rate: Engineered to meet specific leakage standards, ensuring minimal fluid loss during operation.
  9. Disc Type: Offers various disc designs such as concentric or eccentric, tailored to specific applications and flow conditions.
  10. Flow Characteristic: Provides options for linear or equal percentage flow characteristics, allowing for precise flow control.
  11. Fire Safety: Incorporates features like fireproof seats and stem seals to prevent leakage during fire emergencies.
  12. Compliance: Complies with industry standards and certifications like API, ANSI, and ISO, ensuring quality and reliability.
  13. Maintenance: Designed for easy maintenance with features like replaceable seats and seals, reducing downtime and operational costs.
  14. Accessories: Compatible with accessories such as positioners, limit switches, and actuators for enhanced functionality and control.
pn50 to ansi

The Operation Theory of High Performance Butterfly Valve

The operation theory of a High Performance Butterfly Valve involves regulating fluid flow via a rotating disc. It’s efficient and reliable, catering to diverse applications.

Now, onto the DSI Check Valve: Designed to prevent backflow, it ensures fluid travels in one direction. Key features include a movable disc and robust sealing mechanisms.

Incorporating INTEC Duoball Valve technology, it adheres to industry standards like API 608. DSI’s expertise in forged steel valves is evident in their comprehensive gate valve catalogue and global network of gate valve distributors. As leading industrial valve manufacturers, DSI ensures top-notch quality and performance.

The Parameters Table of High Performance Butterfly Valve

ParameterDescription
Valve SizeVarious sizes available
Pressure RatingStandard pressure ratings (e.g., ANSI 150, 300)
Temperature RangeTypically -20°C to 200°C (-4°F to 392°F)
Body MaterialStainless steel, carbon steel, ductile iron
Disc MaterialStainless steel, ductile iron, aluminum
Seat MaterialResilient (e.g., EPDM, NBR), metal-to-metal
Actuation TypeManual, pneumatic, electric
End ConnectionFlanged, wafer, lug
Leakage RateMeets or exceeds industry standards
Fire SafetyFireproof seat design, metal-to-metal seal
ComplianceAPI, ANSI, ISO
MaintenanceReplaceable seats and seals for easy upkeep
AccessoriesCompatible with various actuators, handles, gears

Relevant Information about High Performance Butterfly Valve

  1. Rotor: The rotor in a High Performance Butterfly Valve is the disc that rotates within the valve body to control the flow of fluid. It is typically made of durable materials like stainless steel or ductile iron to ensure longevity and efficient operation.
  2. Stator: The stator refers to the stationary part of the valve, which includes the valve body and seat. It provides the necessary support and sealing surface for the rotor to operate smoothly and effectively.
  3. Universal Joint: The universal joint connects the actuator to the valve shaft, allowing for rotational movement. It ensures that the motion from the actuator is transferred accurately to the valve, enabling precise control of fluid flow.
  4. Shaft Seal: The shaft seal prevents leakage along the valve shaft where it passes through the valve body. It is typically a robust sealing mechanism, such as a gland packing or mechanical seal, designed to withstand the pressures and temperatures of the operating environment.
  5. Driving System: The driving system of a High Performance Butterfly Valve includes the actuator, which can be manual, pneumatic, or electric. The actuator provides the necessary force to operate the valve, either through manual adjustment or automated control systems, depending on the application requirements.

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