Carbon Steel Ball Valve DIN Standard PN16 DN40
Standards
Design and Manufacture: DIN 3357
Face To Face: EN 558-1/DIN 3202
Flanged Ends: EN 1092-1
Test And Inspection: EN 12266-1/API 598
The Application of Carbon Steel Ball Valve
Carbon steel ball valves from leading manufacturers like Cameron are a popular choice for a wide range of industrial applications due to their durability, corrosion resistance, and cost-effectiveness. These 2 carbon steel ball valves feature a robust, forged or cast carbon steel body and components, making them suitable for handling a variety of media, including oil, gas, water, and other fluids. Carbon steel ball valves are known for their reliable performance, easy operation, and ability to withstand high pressures and temperatures, making them a versatile solution for industries such as oil and gas, power generation, and manufacturing. When selecting the right 2 carbon steel ball valve for your application, it’s essential to consider factors like pressure rating, size, and compatibility with the specific operating environment.
What Are The Types Of Carbon Steel Ball Valve?
1. Full-Port Carbon Steel Ball Valves:
These valves feature a bore size that is the same as the pipe size, allowing for maximum flow capacity and minimal pressure drop.
2. Reduced-Port Carbon Steel Ball Valves:
Reduced-port valves have a smaller bore size compared to the pipe size, which can be beneficial for applications with space constraints or lower flow requirements.
3. Trunnion-Mounted Carbon Steel Ball Valves:
In this design, the ball is supported by bearings at both the top and bottom, providing increased stability and reliability under high-pressure conditions.
4. Floating Carbon Steel Ball Valves:
Floating ball valves use the line pressure to keep the ball securely seated, making them a cost-effective option for many industrial applications.
5. Three-Piece Carbon Steel Ball Valves:
These valves feature a body design that can be easily disassembled for maintenance or replacement of internal components.
What Is Carbon Steel Ball Valve?
A carbon steel ball valve is a type of industrial valve that uses a rotating ball mechanism to control the flow of fluids, gases, or other media. The key components of a carbon steel ball valve include:
Ball: The central component is a hollow, perforated ball that rotates to open, close, or partially restrict the flow of the media.
Body: The body of the carbon steel ball valve is typically made from forged or cast carbon steel, providing strength and durability.
Seats: The seats, which are located on either side of the ball, create a tight seal when the valve is closed, preventing leakage.
Stem: The stem extends from the ball and is used to manually or automatically rotate the ball to the desired position.
Ends: Carbon steel ball valves can have various end connections, such as flanged, threaded, or welded, to integrate with the piping system.
The key advantages of carbon steel ball valves
- Excellent durability and corrosion resistance
- Ability to withstand high temperatures and pressures
- Easy and reliable operation
- Tight shut-off capabilities
- Cost-effectiveness compared to other high-performance valve types
How to Select the Right Carbon Steel Ball Valve?
Pressure and Temperature Ratings: Ensure the valve’s maximum working pressure and temperature limits align with the operating conditions of your system. This will help prevent potential failures or leaks.
Size and Bore Configuration: Choose the right valve size and port design (full-bore or reduced-bore) based on the required flow rate and desired pressure drop characteristics.
Media Compatibility: Evaluate the chemical compatibility of the valve materials with the fluids or gases you’ll be handling to prevent corrosion or degradation.
End Connections: Select the suitable end connection type, such as flanged, threaded, or welded, to seamlessly integrate the valve into your existing piping infrastructure.
Special Features: Consider any additional features, like fire-safe design or antistatic properties, that may be necessary for your specific application requirements.
The Specifications of Carbon Steel Ball Valve
Specification | Details |
---|---|
Type | Trunnion-Mounted Carbon Steel Ball Valve |
Ball Material | Forged Carbon Steel |
Attachment Type | Flanged |
Thread Standard | ASME B16.5 |
Thread Size | 2 inch |
Body Material | Forged Carbon Steel |
Safe for Use With | Oil, Gas, Steam, Water, Acids, Caustics |
Handle Type | Lockable Lever Handle |
Handle Material | Carbon Steel |
Maximum Working Pressure (psi) | 1500 |
Maximum Working Pressure (bar) | 103.4 |
Operating Pressure | Up to 1500 psi (103.4 bar) |